Marble Floors Disadvantages

Installing Marble at Floor, ORIGIN DESIGN, Gaza 2019

Marble flooring give the interior an elegant appearance, however marble floor have many problems because marble is sensitive. Installing marble at floor is more sensitive than wall. At wall dust and water will slide away from marble, but on floor it remain at marble ruining it surface.

Level surfaces problem

One of marble floors disadvantages is surface level. After extracting marble from quarries , marble cuts into slabs using band saw or bridge type saw. Band saw produce a wave surface, comparing to bridge type saw it’s produce a straight surface. During installing of marble flooring, craftsman has to level the floor surface. IF the marble cut using band saw machines craftsman has to arrange the tiles in a way to avoid different surface level.

To check if marble surface leveled, keep you eyes at floor reflection, the reflected photo has to be straight not sporadic or wave. In case that marble surface isn’t leveled, it requires grinding marble and polishing it. Personally I don’t recommend grinding marble because original grinder will lose for longer period. 

Fragmentation of marble Surface

Another marble floors disadvantages is surface fragmentation. Marble floor has to be always clean, where dust and sand at floor with people movement will scratch marble surface, marble will lose reflection of marble. When small area in marble scratched it will affect other areas and will make the surface look bad. Although i prefer grinding marble only if the marble surface scratched, it will return as it installed last month.

Marble flooring disadvantages
Marble flooring disadvantages, Omani marble, Gaza 2016

Water as we discussed before, its ruin marble. Grinding marble surface can protect from natural factors like dust and water, but marble sides and back will gain water. It will gain water if there is a problem with sewage or water supply system underneath the marble. Therefore marble sides and back has to be protected against water and moisture. 

Porcelain Tile Mortar

Tile mortar used to bond tiles to wall. There are two main options as mortar, cement mortar and tile adhesive mortar. Cement material is not glue, dissolving cement with water become fluid state. It poured in between other materials pores and when it dries it becomes rigid and bonding different materials. Porcelain doesn’t have pores, means cement will not bond with it. Unlike ceramic where cement mortar poured into ceramics, it bonding it to wall. As well as, the wall need to be rough to increase bonding mortar to wall. Tile Adhesive is white cement, with materials like glue and other admixture to increase setting time. Since tile adhesive has glue, it’s better than cement mortar for porcelain.

Cement mortar make either from white or Portland cement. Portland cement has dark gray color, it gives the porcelain tiles darker tone color. Therefore white cement is better especially for white and light colors tiles. Mixing cement mortar at site, where each 50KG cement bag need 12 Sand buckets and 0.5 bucket of lime.  Lime gives the mortar elasticity to enhance workability, in high humidity areas we prefer to use hydrated lime S. Sometimes, craftsmen add shampoo to cement mortar which I reject because it weakens the mixture. Notice that cement has initial setting time, and mortar has to used within half an hour. When installing porcelain with cement mortar make a mixture of water and cement only, and pour it between tile and cement mortar.

installing large size tile by cement mortar
installing large size tile by cement mortar, 2019

Mortar adhesive is available in different types, ISO13007 has classified the tile adhesive in codes. The following table will describe the main letter used to write the code, and what each means.

ISO13007 table

To convert the above table to function
C1E : Internal use for ceramic flooring, small tiles
C1TE : Internal use for ceramic walls, small tiles 
C2E : Internal use for porcelain or large scale tiles flooring
C2TE : Internal use for porcelain or large scale tiles walls
C2TES1: External use and swimming pools.
C2TES2 : External use building elevations.

What is Salted Water Effect on Tile Mortar ?

Using salted water is forbidden in construction. Salted water reduce mortar life, the appearance of efflorescence and then tile will loose and fall. Always use a drinking water to protect the beauty of tile work and to increase it life. Since porcelain and ceramic tiles’ laid on  tile adhesive or cement mortar . Both has cement that contain calcium hydroxide which is formed during the cement hydration. When rain water pass through tiles grout will dissolve calcium hydroxide then tile will lose from mortar. Avoiding this use salt water resistant sealer admixture to mortar for avoiding this problem even with drinking water.

This information in enough to understand tiles mortar. Notice that low quality tiles mortar will ruin the tiles, take the right decision and feel free to ask any questions. 

How to Select Trend Parquet Tiles

In the last several years, parquet tiles – the wood like – become very popular. It gives a warm feeling to the space; it’s more suitable for house than a public space. In this article we will discuss the specifications of parquet tiles, to understand how to select and buy it.

parquet flooring
parquet flooring, Gaza 2018
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Methods of ceiling marble cladding

Marble ceiling cladding gives the architecture feeling of marble masses, the building appear as a piece of marble. However there are several types to install marble at ceilings, each method has advantages and disadvantages. Through this article we will discuss ceiling cladding methods,then you can make a decision about which method to use.

There are three methods of installing marble at ceilings. A method before casting the slab and two methods after casting the slab, one of them is using mechanical system. We will discuss the mechanical way of installing in another topic.

Before casting slab method

it’s the most common and simplest way of installing. Where marble place on the wooden framework, and it installs a steel inside the marble. Marble adhesive used to connect marble tiles together. This method sounds easy but it doesn’t reach a good result because it may move during concrete casting. Tiles could move, then it is recommended to put a mortar over the marble to enhance the bond and to protect marble adhesive from ruin by sun rays.

A problem facing this method, frameworks surface is hard to get it leveled, and any defect will appear clearly. Solving this problem can be either by chamfer the tiles edges, then it’s hard to notice its not level. Another alternative is to adopt the wood frame level, either by putting an over layer plywood to re-level the surface. For professional it’s recommended to make cladding surface lower than the rest of the slab by 5 cm. Then put sand into this area and arrange marble tiles as its verse tiling, then you can control the level precisely. 

marble cladding for ceilings methods
During working at marble cladding for ceiling, and before installing it rips blocks and steel bars. Gaza 2018
This craftsman, install Travertine tiles for ceiling cladding, using before casting method. He uses small marble pieces to gather tiles at same level by marble adhesive. Gaza, ORIGIN DESIGN, 2019
marble cladding for ceilings defects
marble cladding for ceilings defects, Gaza 2018

After casting slab – by casting method

This method has a better quality than the previous method, but it is not suitable for a large area. By making a new framework underneath the slab and by leaving the thickness of the marble and a space for cement mortar. Then steel wire will connect to the marble tile, after that arrange marble at the framework. Then connecting the marble wires to a steel mesh connecting to the concrete slab, and then it’s ready for concrete casting. We need to cast the concrete from the top, this by opening a 10 cm open at the concrete slab. But be aware to add more water to the concrete and extra cement to have a good concrete suitable for this job. It’s better to open several openings for casting at the slab. Because we need concrete to reach the top and air will get out through them.

After Casting method, Gaza 2018

As much as marble has a brilliant appearance at ceiling but also installing it is not an easy job, and it’s hard to fix and defects after installing. 

How to fix marble ceiling cladding defects?

Usually for before casting methods, and some installation defects appear after removing the slab frameworks. Some tiles aren’t at the same level, this time we tried to solve this by doing a groove between the tiles. A three grooves along the balcony solved much of the problem. Here are photos from before and after for solving the problem. 

Marble cladding for ceiling that has some defects, where tiles aren't at the same levelMarble cladding for ceiling that has some defects, where tiles aren't at the same level, solved by doing groves between tiles

Everything you need to know about Tiles Grout

Grout is tiles joint – small space – between tiles, this space function is to allow the craftsmen to align tiles together. Typically spaces between tiles range from 2 to 4 mm and it measured by plastic grout spacers.

The size of tiles joints can affect the tiles style either modern or classic. For modern appearance usually we recommend arrangement tiles directly with no space. This fit laser cut tiles case, where tiles are well trimmed at 90 degrees angles. On the other hand, saw cutting tiles will have classic appearance. Saw cutting tiles are cheaper than laser cutting tiles, but during manufacturing it could have a difference in tiles size. This could appear clearly by eyes therefore it’s better to use large tiles joint about 7 mm wide. However in classic appearance tiles it more beautiful to leave a large grout space, but be aware to buy a good brand ground to avoid color changing.

Grout function is to align tiles together and it’s not expansion joints, because it could fill by cement grout or in marble tiles cases could fill with epoxy or marble adhesive. Both fillers type could be colored to appear in harmony or in contrast with tiles. 

tiles grout important, and what to fill it. The photo is for a Creama nova marble, Gaza 2019

As expansion joint we recommended to leave around a cm between tiles and walls. The expansion joint will cover by tiles’ skirting. Expansion joints need to be clear from sand and mortar, then to fill with highly stretchable material like Sikaflex. Then it covers with tiles skirting.There is a special accessory for tiles expansion joints where it installed outdoors in high temperature countries.

According to ISO standards 13007, where grout classified according to materials to resin grout RG and cement grout CG. The cement grout classify to CG1 and CG2, of course CG2 is better. You can search about Iso standards 13007 for more information. Notice that there are few other factors affect grout quality. For example, the tile joint has to be clear from sand or dust, so the grout find a place it self. 

Cleaning Tiles Grout

Many people suffer from tile grout cleaning, especially floor cement grout. For cement grout, where cement has pores that could collect dust and dirt. Then the cement grout will become darker and look old. There are some chemical products that clean cement grout like Grout Cleaner from Fila. It will clean the cement pour from dust and dirty then partly close those pour. Designer sometimes use dark color cement grout, in order to protect it from color difference. Compared to epoxy or using marble adhesive as tiles grout, where it has less pour that won’t collect dust and dirt. The epoxy and tile adhesive grout is using only in indoor where sun will fragment it, making creaking and disassembled with walking friction.

FAQs

Can i use Portland cement as cement grout?

Yes, cement grout is made of cement, either white or Portland cement – gray -. Then add pigment to give it a color and zinc to enhance it strengths. So if you want cement color grout add zinc to Portland grout and use it as tile grout. Use black pigment to make darker grey if you like.

Porcelain Tiles Size & Space Scale

As an architect, who’s always looking for new materials in the market. recently I noticed that traders and tiles showroom compete to provide a larger scale tiles. Before 2017 the larger common tiles size was 60*60 cm, then I begin to find 120*60 cm by 2017, then it reached 100*100 cm by 2018. Since they could market and sell these sizes, the market now in 2019 is full of large scale tiles even on sizes of 70*305 cm and 160*320 cm. Some products with high glossy, Matt and others with rough surfaces. 

large size porcelain slab in size of 160 x 320 cm Calcutta book match veins, Zomord marble 2019
large size porcelain slab in size of 160 x 320 cm Calcutta book match veins, Zomord marble 2019

Porcelain Texture

Personally, I love large scale tiles, however others always think that tiles size is related to space scale. The grout between tiles isn’t the thing in my view point. I keep my eyes on the texture, the veins size. This beside the tiles’ arrangement, the grout size and color. I like 120*60 porcelain tiles which have stone like with rough texture, or a Matt surface with veins, This tiles size show the texture clearly and show the beauty of continuous veins.

Installing a large scale tiles

On the other hand, Installing a large size tiles require a skilled craftsman, where it could install regularly using cement mortar indoors. But as porcelain is solid has fewer pores that doesn’t allow cement to bond with tiles. The large size of tile means more weight, which requires installing use tile adhesive. The adhesive has glues which increase the bond between the wall and tiles. Since tile adhesive is the best choice to install large size tiles, there is an important requirement to prepare the surface. The surface need to be leveled because craftsman can’t control the thickness of tile adhesive. Therefore cement block walls need to be plastered leveled, in order to have a nice wall tiles.

Two tiles craftsmen installing large scale porcelain tile with cement mortar, Gaza 2020 by Dbabesh
Two tiles craftsmen installing large scale porcelain tile with cement mortar, Gaza 2020 by Dbabesh

As we mentioned before porcelain is solid and it pores is not enough to bond tiles with the mortar. Producers solved this problem by making the back of the tile by rough texture. As shown in the following photos, there are different textures and grades that can be made for the tiles back, generally thicker that allow mortar or tile adhesive to bond with the tile that is better. 

120x60 cm large size porcelain tile size has rough back for better bonding, Gaza 2019
120×60 cm large size porcelain tile size has rough back for better bonding, Gaza 2019
Porcelain clay, notice that porcelain back is rough to enhance mortar bonding to it Gaza 2020
Porcelain clay, notice that porcelain back is rough to enhance mortar bonding to it Gaza 2020

Porcelain Tiles In Interior and  Product Design

The development of porcelain production, and the appearance of large size tiles or slabs. Give the interior and product designers new dimensions, to use porcelain tiles and slabs in kitchen tops and cabinets surface, furniture and toilet basin. Still the usage of porcelain tiles develop with time and we are still waiting for new ideas from designer. Porcelain tiles are not only for wall and floor cladding anymore.

porcelain tiles basin Calacatta hidden pop up with lilac marble wall
porcelain tiles basin Calacatta hidden pop up with lilac marble wall. Gaza 2019 By Zomord Marble

Conclusion

Large size porcelain tiles as any product have advantages and disadvantages as mentioned above. Now after reading this you can decide if the large size tiles fit this space or not. Feel free if you have any questions!

large tiles look like marble, Gaza 2019
large tiles look like marble, Gaza 2019